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Custom Foam Fabrication

Foam parts are used in packaging, consumer goods, gasketing, insulation, and more. They are versatile options that can meet the needs of any industry. By partnering with an experienced foam fabrication manufacturer, you can select the best material for your production, find the most efficient foam manufacturing method, and produce high-quality foam parts that perform as designed.

REDCO offers complete fabrication services for custom foam parts and products. All our steel rule dies are laser cut in-house to guarantee quality and highly accurate finished products. We can produce foam rubber products that meet numerous specifications, including RoHS, FDA, Mil-Spec, UL, and ASTM, as well as customer-specific requirements.

Custom Foam Part Manufacturing Capabilities

No matter your foam fabrication needs, REDCO is ready to be your full-service manufacturing partner. We utilize state-of-the-art equipment at our USA-based facility to produce the best custom foam parts, keeping communication ongoing throughout your process. From testing and development to final delivery, we have the capabilities and expertise to meet the demands of any order.

All foam products are available with or without pressure sensitive adhesives. We can also provide foam lamination to plastic or sheet metal.

Die-Cutting or Kiss-Cutting Foam Parts

Foam die-cutting services are an ideal solution for producing custom foam parts that meet any specification. As your dedicated foam fabricator, REDCO will use our state-of-the-art die-cutting equipment to stamp parts for your production. Die-cutting is best utilized for large-scale productions and applications requiring irregular shapes or sizes.

Kiss-cutting services for foam fabrication are best utilized when you require a custom foam part that includes an adhesive backing. Depending on your preference, REDCO can either remove the excess matrix or leave it in place to match your specifications. Kiss-cut foam parts include insulators, vibration mounts, noise and vibration dampeners, and much more.

Custom Foam Lamination Services

Foam lamination is a manufacturing method in which two or more materials are bonded together. Manufacturing foam parts using foam lamination is a cost-effective service ideal for creating waterproof products, adding protective coatings, and more. It is used to manufacture foam parts like automotive interior components, medical devices, consumer goods, and foam packaging designed to protect specifically-shaped delicate items during shipping.

Available Materials for Foam Fabrication

As your go-to foam fabricator, REDCO can produce custom foam parts from hundreds of materials. Our foam and foam gasket materials include:

  • Sponge rubber sheet
  • Cross-linked polyethylene
  • Polyester
  • Polyether
  • Polystyrene
  • EMI/RFI materials
  • Conductive materials
  • And more!

If you’re unsure which material you need, we will work with you to determine the best choice for your custom foam manufacturing service.

Choose REDCO as Your Dedicated Foam Fabricator

REDCO is your one-stop shop for any foam manufacturing application. We are ready to bring your designs into reality, whether you need a low-volume limited production run or a high-volume bulk order. Contact REDCO today to learn more about how we can support you as an industry-leading foam fabrication manufacturer. Request a quote to receive pricing information, timeline estimates, and to begin your foam manufacturing services. One of our representatives will be in touch within two business days.